Cartridges

Cartridge kit

A cost-reduced cartridge kit designed for hobbyists who are comfortable with a soldering iron.

Cartridge kit

Introduction

This project is a cost-reduced version of the Multicartridge, meant for hobbyist who would like to build their own cartridge and are comfortable using a soldering iron. The cartridge is designed such that the majority of the components can already be assembled by the PCB manufacturer (e.g. using a so-called assembly service). The user only needs to solder in three more through-hole components and the cartridge is ready to use.

Components

Before starting building your cartridge, check that all components are present. You need one PCB with the majority of the SMD components already soldered as shown in Figure 1.

Furthermore, you need the following three through-hole components (see Figure 1):

  • PLCC32 socket
  • DIP switch
  • Push button
a
(a) P2000T kit PCB; (b) THT components
b

Soldering guide

Insert the tactile push button and the DIP switch on side B of the PCB in SW1 and SW2, respectively, and solder the pins (see Figures Figure 2 and Figure 2).

a
(a) Position of the tactile push button (SW1) and the DIP switch (SW2);
b
(b) Tacile push button (SW1) and DIP switch (SW2) mounted on the PCB

Insert the PLCC32 socket on side A of the PCB in U1 and solder the pins.

a
(a) Position of the PLCC32 socket (U1);
b
(b) PLCC32 socket (U1) mounted on the PCB

If you intend to use the 512kb SST39SF040 chip, place a solder blob on JP1 such that both ends are shorted.

a
(a) Position of the jumper pad (JP1);
b
(b) Solder blob placed on the jumper pad (JP1)

Carefully inspect your solder points to see if they look properly and you are all done.

Casing (optional)

The PCB can be nicely embedded in a 3d-printable case, as found here. The recommended settings for the prints are:

  • 0.4mm nozzle
  • 0.15mm layer height
  • 20% infill

For the casing, you need:

  • 4 M3 threaded inserts
  • 4 M3x8mm screws

Heat up your soldering iron to and gently push the threaded inserts into the plastic holes of the top side of the case as shown in Figure 5 and Figure 5.

a
(a) Position of the holes for the threaded inserts;
b
(b) The threaded inserts fixed in the case

Place the PCB inside the top case and gently push it until it snaps into place. Ensure that the A side, i.e. the side containing the chips, is facing towards you and that the push button and the dip switch are on the opposite side, as shown in Figure 6.

PCB inserted into the top part of the case.
Figure 6: PCB inserted into the top part of the case.

Align the bottom half of the cartridge enclosure with the top and gently apply pressure until they both half snap together. Insert the four M3x8mm screws (see Figure 7 and Figure 7) and fasten them.

a
(a) Positions of the M3x8mm screws;
b
(b) The M3x8mm screws inserted into the cartridge

That is it. You are done. Turn over the cartridge and admire your work.

The complete cartridge.
Figure 8: The complete cartridge.

Source files